SEEPEX 4.zero will showcase the world’s first automatically adjustable pump

SEEPEX is launching a world first at IFAT 2022 in Munich, where it is going to be presenting the next technology of pumps. The industry chief from North Rhine-Westphalia shall be presenting the world’s first progressive cavity pump with automatically adjustable stator clamping at the leading trade honest for water, sewage, waste and uncooked supplies management.
With the “SCT AutoAdjust”, SEEPEX has perfected its internationally patented and multi-award-winning Smart Conveying Technology (SCT). The specialist for progressive cavity pumps, pump techniques and Digital Solutions as quickly as once more demonstrates its market management within the field of clever and innovative options.
The similar applies to the other commerce honest displays that includes its “Digital Solutions” and “Smart Air Injection”. SEEPEX shall be taking part in the exhibition from May 30 to June three, 2022, in Hall B1, Stand 215/314, on the Munich Exhibition Center. Analog is becoming digital. “SCT AutoAdjust is one other logical step from the world of analog products into the world of digital pumps and is by method of its technical design the one one of its sort on the earth,” says Dr. Stephan Mottyll, Head of Global Product Management at SEEPEX. The Bottrop-based company is consistently developing its digital products and services with ambition and passion. The pump producer combines its digital options with the traditional pump enterprise to offer its customers more time for the essentials, scale back prices and simplify processes.
At the world fair for environmental applied sciences on the finish of May, international trade visitors will experience the premiere of a completely automated answer with built-in Industry 4.zero features. The present premium model vary SCT AutoAdjust presents revolutionary innovations within the space of progressive cavity pumps. Wrenches and so forth. are actually a factor of the past when it comes to upkeep. One click from a remote location and the stator is again in prime shape. The range, which was developed on the idea of customer requirements, makes maintenance work a lot simpler and due to this fact helps to save heaps of time and costs. Retensioning ensures fixed pumping capacity and excessive productiveness. SEEPEX promises “maximum reliability with absolute operational reliability” and “the shortest, fastest and easiest maintenance work ever. Productivity is increased and maintenance times are reduced to a minimum – so it couldn’t be any higher.” Compared to pumps with out SCT, life-cycle prices are additionally significantly reduced. SCT AutoAdjust is available in a 1-stage and 2-stage model for pressures as a lot as 8 bar.
SEEPEX has been optimizing its Smart Conveying Technology (SCT) since 2008. The confirmed design precept: the Smart Stator consists of two halves, in order that maintenance could be simply performed by one person. Suction or strain traces no longer need to be removed. With an built-in retensioning device, the clamping between the rotor and the stator could be adjusted for optimal conveyance if the circulate fee is decreased because of wear and tear. The newest development, the SCT AutoAdjust, now automatically and hydraulically retensions the stator at the push of a button, without the necessity for any special instruments. The new SCT AutoAdjust generation permits the stator to be retensioned either conveniently from the management room via analogue signal strains or digitally via numerous fieldbus methods. Quick access on web site on the pump can be achieved through a management panel or through Bluetooth utilizing an app for Android and Apple tablets that are already linked to the SEEPEX Pump Monitor.
The SEEPEX Connected Services cloud platform varieties the interface between good pumps, providers and processes. It bundles the info from Condition Monitoring utilizing the SEEPEX Pump Monitor or the customer’s personal SCADA system. This enables targeted evaluations and analyses that can be utilized for process optimization. All collected knowledge is saved reliably and securely within the cloud. The real-time information from the monitoring service present feedback on put on and tear or indicate that spare parts are due for reordering soon. Shutdowns are avoided and system availability is increased. Reliable evaluations are used for preventive upkeep as outlined within the working and maintenance directions based on the working hours for gearbox oil changes and calibration of devices. To accomplish this, SEEPEX’s Advanced Analytics program also makes use of historical knowledge to enable predictive maintenance forecasting and identification of irregular conditions. By combining different sensor information, guidelines could be created to trigger alarms. For example, a decreased move rate at increased pump pace in comparison with the pump’s individual calibration curve would point out pump wear. This means that if unintentional course of adjustments are displayed, measures can be taken at an early stage. The deeper analysis of all collected pump information additionally allows SEEPEX to make extra accurate life cycle predictions for every pump type based on an anomaly detection examine.
With “Smart Air Injection” (SAI), SEEPEX presents its personalized system answer that mixes some nice advantages of two pump technologies to transport highly dewatered sludge over lengthy distances in a particularly energy-efficient manner. Sewage sludge compressed into plugs can be conveyed up to a thousand meters to its destination using pulses of compressed air within the pipes. For disposal companies, this different to standard processes can shortly pay for itself. Smart Air Injection (SAI) transports sewage sludge with a dry matter content of 20-40% over long distances. The revolutionary combination of progressive cavity pump, further polymer injection and pulsating compressed air utility allows compacted sewage sludge to be delivered in an energy-efficient manner over long distances. This system answer comes within the type of a package unit, which incorporates the pump, the devoted control logic, as properly as the polymer and, if desired, the compressed air parts. Nest egg can additionally be connected to the Connected Services of SEEPEX as an enlargement.
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