Celeros Flow Technology injects new life into 40 12 months previous SAGD pump to extend heavy oil manufacturing for customer

Celeros Flow Technology has injected new life into a heritage pump for a Canadian heavy oil recovery customer, enabling them to increase production. The pump – a Mather & Platt BB5 – was more than 40 years outdated and had been subject to numerous post-installation alterations.
Heavy oil deposits are extremely viscous and require the injection of excessive pressure, high temperature steam to enhance fluidity and allow the oil to be pumped to the surface. In order to boost extraction on this venture, the customer needed to extend water temperatures from 90° C to 140° C. However, there have been issues that the present pump could not be capable of ship this requirement. Nozzle hundreds were a selected concern. They turned to Celeros Flow Technology brand ClydeUnion Pumps, their preferred supplier of some 20 years, for help.
Mather & Platt is one of a quantity of heritage pump manufacturers for which Celeros Flow Technology presents full lifecycle support1. Their aftermarket engineering team undertook an intensive examination of the quadragenarian Steam Assisted Gravity Drainage (SAGD) boiler feed water pump used within the heavy oil extraction process. The investigation revealed that the pump had suffered a selection of seal failures over time that had broken the stuffing field and affected operational effectivity. There had additionally been no upkeep interventions for decades – but the pump had never actually failed.
Says Mike Golds, Global Upgrade and Rerate Programme Manager for ClydeUnion Pumps: “It is testomony to the quality of the unique pump that it had continued to function in such harsh circumstances and with no common upkeep over such a protracted time frame. More importantly, it gave us confidence that a thorough overhaul could obtain the desired improvement in efficiency, saving the customer the price and misplaced manufacturing time that can be associated with sourcing and putting in a model new unit.”
Celeros Flow Technology overhauled the SAGD pump and carried out a mechanical seal improve and Plan 23 seal flush to optimize pump efficiency. In addition, finite component analysis was undertaken to confirm that the nozzle masses would withstand the desired temperature enhance. As Itemized , the pump is now capable of delivering steam on the greater temperatures required. The seal upgrades guarantee it meets the latest specs.
Concludes Mike Golds: “We are really pleased with the result of the SAGD pump upgrade. It has not solely achieved the desired manufacturing enhance for the client, but additionally provided a more sustainable and cost-effective answer than whole pump alternative. Using trendy engineering and analysis, we now have been capable of give the existing pump a new lease of life and ensure it will continue to carry out nicely for many more years.”
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