Festo’s solution helps achieve a twenty-fold enhance in manufacturing

A twenty-fold increase in manufacturing was the goal of the Croatian car cosmetics firm Alfa Car. To achieve this, the entire manufacturing cycle, housed in a new manufacturing plant, was automated. เกจวัดแรงดันอากาศ provided a complete resolution for more than 200 process valves – including challenge administration.
A number of different products together with water, alcohol, glycerine, surfactants, oleic and acetic acids, sodium hydroxide and potassium hydroxide are saved, transported, blended and bottled for the manufacturing of automotive beauty products. This requires complex course of automation options. The Croatian automotive cosmetics company Alfa Car has taken a big step into the longer term: whereas building a brand new manufacturing plant, the whole production cycle was fully automated, from the uncooked supplies to the bottling line for the completed merchandise. One level of focus was the seamless automation of the process valves.
A number of different substances are saved, transported, blended and bottled within the production plant.
Customised full answer
To handle the challenge, the company labored along with the system integrator Arp Lučko and Festo. It could be Festo’s function to venture handle the automation of the process valves. To ensure fast integration into the new system and maximum reliability in the future manufacturing process, customised complete solutions have been supplied that cover the whole range, from the process valve units to the valve terminals. When deciding on the required parts, specific attention had to be paid to the doubtless explosive setting.
Reliability counts
The communication between a large quantity of totally different automated ball valves and the model new plant’s higher-level control system was additionally decisive for optimum course of automation. This requirement was met by a reliable solution with six valve terminals type VTUG with PROFINET bus connection. More than 200 ball valves from different manufacturers can be totally automated in this method. Using a single source for the ball valve resolution took the pressure off each Alfa Car and Arp Lučko when it came to designing and installing the new system. The in depth coordination of the various course of valve suppliers, which Festo dealt with as part of its project administration temporary, also made the challenge easier.
Automated course of valves ensure reliable distribution of the substances in the various process steps.

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